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InstrumentationCorrectiveGeneral

PLC Discrete I/O Verification

Point-to-point verification of PLC digital inputs and outputs after card or wiring changes.

Estimated time

2 hours

Craft required

2 technician(s)

Skill level

specialist

Procedure steps

  1. 1

    Obtain I/O list and wire drawings for the rack

    ~15 min
  2. 2

    Verify each DI changes state when field device actuated

    ~40 min
  3. 3

    Verify each DO energizes field device when commanded

    ~40 min
  4. 4

    Clear all forces; confirm program in RUN

    ~10 min
  5. 5

    Sign off I/O checklist with operations

    ~10 min

Safety notes

  • Do not force outputs that drive motion without clearance
  • Use supervised forces only

Tools

  • Laptop with PLC software
  • Multimeter
  • Force/monitor tool

Parts

No parts required